Inside A Motorcycle Carburetor – Float Bowl Height

There are a number of things that must be adjusted properly on your carburetor in order for your motorcycle to run properly. And each of those things works in conjunction with each other, but in order for a proper air and fuel mixture, you must have fuel. Today on MC Garage we talk about the carburetor float.

Last week we ran through all the basics of a carburetor, touching quickly on what everything does. If you haven’t watched that video yet, stop right here and jump back to that vid. It will help with the entire picture of what is where.

The carburetor in the simplest of terms has just one function: Mixing air and fuel in the proper ratio. And to do that you need fuel. Fuel is delivered to all the carburetor’s circuits via the float bowl. It’s a pretty simple system, but if it’s not right, it can mess with everything.

How it works is fuel enters the float bowl via the fuel inlet fitting. From there it flows through a needle valve. That valve is then actuated by the float itself. When the level is insufficient, like when you are using fuel or the bowl is empty, the float hangs down and opens the valve. When the level is reached at full, the valve closes. Super-simple system, but there are some things that can go wrong.

First is the issue of a stuck needle valve. Sometimes, the needle can get stuck, whether that is a piece of crud holding it open or it’s not sliding smoothly. When this happens fuel will continue to flow and overfill the bowl. When this happens the fuel will flow out of the overflow tube. A quick fix is to tap on the side of the bowl with something like a screwdriver handle to shake the crud loose. If that doesn’t remedy the situation, the carb is going to have to come apart. Which you should do anyway if the needle is sticking.

The next issue is the needle might be worn out, also leading to overflowing or incorrect metering. When you pull the needle out, the sealing surface should be smooth. Run your fingernail down the needle; if you can feel a ridge, it’s toast. Replace the seat at the same time; the needles usually come in a seat and only run about $15 to $20 per body.

Once you know the needle valve is good, you need to make sure the float is good. First thing, make sure the float, well, floats! Do this in gasoline, as it has a different specific gravity than water or some other fluid. After that make sure it moves freely and doesn’t bind up. Once those checks are complete. It’s time to check the level.

To check the level, you will need the proper spec from your manual. This measurement will be the point at which the float just closes the needle valve. You can use a clear external tube attached to the overflow that will show the level but that is a pain. You’ve already got the bowl off, might as well measure it manually.

You want to measure the height just as the float touches the needle. The easiest way to do this is to hold the carb at a 45-degree angle. Then watch the small metal tab on the float as you move the float up toward the body. Just as the float touches, that’s your level. If you hold it straight up and down, you will have an incorrect height. The float will impart too much pressure on the small spring under the pin in the needle. That is the biggest mistake people make when measuring float height. If you need to adjust the height, up or down, just slightly bend the tab that contacts the need in the correct direction.

That’s it. Once you have the float height correct you can move on to the next step, the idle circuit. Which we will cover next time on MC Garage.

Source: MotorCyclistOnline.com

MotoGP™ App: set your reminder for Sunday’s time change

On Friday and Saturday of the Gran Premio Motul de la Republica Argentina, the time difference from Buenos Aires to London (GMT) will be -3 hours. However, with the clocks changing in the early hours of race day, GMT-3 will become GMT-4. And you can make sure you don’t miss a single minute of race day at Termas de Rio Hondo by setting up a reminder on your MotoGP™ App.

Source: MotoGP.comRead Full Article Here

Baja Designs to Discontinue Dual-Sport Kits

Baja Designs will discontinue its dual-sport kits beginning August 1, 2019. 

Begin Press Release: 


Baja Designs Phasing Out Dual Sport Kits

Baja Designs Discontinuing Venerable Dual Sport Lighting Line Flagship Powersports Products To Be Phased Out In Favor Of Laser And LED Lighting Solutions

After more than 25 years of producing the light that started it all, Baja Designs is discontinuing its Dual Sport Kits. Orders for new Dual Sport Kits will be accepted until August 1, 2019, after which Baja Designs will continue to support the product line while components are available, with an anticipated total phase-out by Q1 of 2020. (Replacement parts will be determined by manufacturer availability and will require minimum order quantities.)

Baja Designs

“It is a bittersweet decision,” expressed Alan Roach, founder of Baja Designs. “I engineered the first Dual Sport Kit in my garage.”

While Baja Designs has seen a slight down-shift in sales of Dual Sport Kits, the line still produces healthy numbers. With Baja Designs’ LED and Laser light sales growing exponentially, the company has decided to prioritize development and manufacturing of these technologies for the powersports and automotive segments.

For more information or for business-opportunity inquiries, please contact Baja Designs, 800.422.5292, www.bajadesigns.com.

The post Baja Designs to Discontinue Dual-Sport Kits appeared first on Motorcycle.com News.

New MotoE™ calendar announced

The calendar will retain six races and MotoE™ will be back in business at a test in June at a circuit to be confirmed. The first race of the season will now take place at the HJC Helmets Motorrad Grand Prix Deutschland in July, with the next two events set for the Red Bull Ring and Misano World Circuit Marco Simoncelli respectively, the latter of which will remain a double header. It won’t be the season finale, however, as the last round of the Cup will now take place at the Circuit Ricardo Tormo in Valencia, where there will be another two races to end the season in spectacular style.

Source: MotoGP.comRead Full Article Here

Tech Q&A: JIS vs. Philips Head Screws

JIS screws on a vintage Japanese bike carburetor.
JIS screws on a vintage Japanese bike carburetor. Note the small dot next to the cross slot.

Q: After owning Honda automobiles and Japanese motorcycles for years, I just found out about JIS. Can you explain what it is, and why nobody seems to know about it? To be clear, I’m talking about screws and screwdrivers that appear to be Phillips but are not. All of us who have ruined such “Phillips” screws can truly say, “It’s not my fault.”

Kevin Schilling, Ames, Iowa

A: JIS is the abbreviation for “Japanese Industrial Standards,” which is the government body responsible for homogenizing everything from bridge-building materials and techniques to medical equipment standards and testing. Even though JIS covers all aspects of Japan’s vast industrial endeavors–literally tens of thousands of specifications and rules–it’s one lowly screw-head standard that affects us motorcyclists.  

While the nuts and bolts on our Hondas, Yamahas, Suzukis and Kawasakis mate perfectly with metric wrenches, the JIS screw head, which resembles a Phillips head and was commonly found on the engine cases, carb float bowls, bodywork and other areas of older bikes, is in fact different and not particularly compatible with the traditional #2 Phillips screwdriver in your toolbox. 

JIS screws are denoted by a dot or a small “x” placed next to the cross slot. “They look similar,” says Jon Mullins, Race Support Manager at Motion Pro, “but the shape of the recess is different enough that the tools are not interchangeable.” Due to those different profiles, your trusty Phillips tip won’t fully seat into a JIS screw head, and may “cam out” as you attempt to loosen or tighten the fastener. The result is usually a stripped and mangled screw head, a rounded-off screwdriver and a frustrated mechanic.  

Factory trained mechanics and Japanese-bike aficionados are aware of the JIS cross-point driver, but the knowledge never seemed to trickle down to the DIY general public. Nowadays, hex-head fasteners have replaced JIS screws in most applications, but you’ll still find them on vintage bikes and the occasional modern machine. If you’re tired of butchering screws, you can always pick up the correct tool from Motion Pro. They offer a T-handle kit with #1, #2 and #3 JIS bits to tackle all the screws you’re likely to encounter. 

Source: RiderMagazine.com

Thompson takes three wins from three at Wakefield Park

Overall Round Points, Round 1:
1 Carter THOMPSON (bLU cRU, Yamaha YZF-R15, 75)
 2 Cros FRANCIS (bLU cRU, Yamaha YZF-R15, 56)
3 Angus GRENFELL (bLU cRU, Yamaha YZF-R15, 50) 
4 Jacob ROULSTONE (bLU cRU, Yamaha YZF-R15, 48) 
5 Marianos NIKOLIS (bLU cRU, Yamaha YZF-R15, 48) 
6 Tom DRANE (bLU cRU, Yamaha YZF-R15, 46) 
7 Reece OUGHTRED (bLU cRU, Yamaha YZF-R15, 34)
8 Cormac BUCHANAN (bLU cRU, Yamaha YZF-R15, 33)
9 Zak PETTENDY (bLU cRU, Yamaha YZF-R15, 31)
10 Jai RUSSO (bLU cRU, Yamaha YZF-R15, 29) 

Source: MotoGP.comRead Full Article Here

Time schedule: Gran Premio Motul de la Republica Argentina

The lightweight class kick Saturday off with FP3 at 09:00 local time, before Moto2™ and MotoGP™ complete their Free Practice sessions in Argentina at 09:55 and 10:55. Then, qualifying commences, with Moto3™ and Moto2™ Q1 and Q2 sessions running between 12:35 and 14:10, before MotoGP™ FP4 and qualifying gets going, with Q1 and Q2 at Termas de Rio Hondo commencing at 15:05 and 15:30 local time.

Source: MotoGP.comRead Full Article Here

Termas throws up a tricky weekend for the tyres

The French factory will supply an allocation of soft, medium and hard compounds to the MotoGP™ teams, with all of these options being symmetrical in design. This is the first time Michelin has supplied a full selection of symmetric rear tyres at Termas de Rio Hondo, but despite the circuit offering more right-handers than left, the data suggests an even spread of stress is created.

Source: MotoGP.comRead Full Article Here

Tango back in time

The first big difference was that opening race, which was the final round of the 1961 Championship, was 52 laps long just a mere distance of 203 kilometres. Setting the precedent, it was pretty close at the front with Argentinian Jorge Kissling winning by just 2.8 seconds from countryman Juan Carlos Salatino. Not perhaps the 0.023s that separated Dovizioso and Marquez in Qatar but never the less pretty close after over 200 kilometres of racing. After those leading two riders it was a very different story with Frank Perris on the Norton ten laps down.

Source: MotoGP.comRead Full Article Here

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